Gexcon AS is a world-leading company in the field of safety and risk management and advanced dispersion, explosion and fire modelling. Gexcon’s experience arises from detailed knowledge of explosion phenomena built up throughout years of extensive research projects, carrying out safety assessments, performing accident investigations and performing physical testing at the company's own dedicated facilities on the Norwegian island of Sotra outside Bergen. Gexcon has, over several decades, developed unique expertise in safety and risk management and today the company enjoys a leading and reputable position in its field.
Over the last 40 years, Gexcon has been involved in the investigation of many high profile accidents such as Buncefield, Piper Alpha, TWA 800, and the P-36 platform (Brazil). Leaders in the oil and gas industry and safety engineers at major hazard facilities have consistently sought the services of Gexcon over the past 40 years to provide them with the expertise to manage the risks of fire and gas explosions from flammable substances.
Gexcon develops, maintains and uses the industry standard software for modelling gas explosions; FLACS®. Gexcon also develops, maintains and uses the industry standard for modelling dust explosions, DESC.
Gexcon can assist you in identifying your hazards, understanding your risks and contribute to improving our clients’ safety performance. Gexcon believes in a tailor-made and individual approach for each client. Together with our clients we find the most optimal process to identify your needs and the best way to improve your company’s safety performance.
Headquartered in Bergen, Norway, Gexcon also has offices in Washington DC, Houston (USA), Perth (Australia), Ormskirk (UK), Jakarta (Indonesia), Dubai (Middle East), Shanghai (China) and Pune (India).
Gexcon – the leading global partner in dispersion, fire and explosion safety.
Safety first – for people and industrial facilities all over the world. For serveral decades, this has been the main focus of Gexcon's products, risk assessment services and research.
Since the beginnings of the oil industry in Norway in the 1970s, our experts have built and shared knowledge on how to prevent gas explosion accidents. Our powerful FLACS software has now become the world's leading explosion simulator. Gexcon aims at being a leading company within explosion and fire safety worldwide.
Within the offshore oil and gas industry, use of CFD tools has become an industry standard in risk assessment and safety studies. FLACS, developed by Gexcon, is the most used and accepted consequence model for such studies worldwide. Gexcon aims at maintaining this position and further increasing the use of FLACS in onshore studies, dispersion and explosion, as well as for CFD fire studies.
Gexcon's head office is located in Bergen, Norway, with subsidiaries in the USA, UK, Australia and Italy. Gexcon also cooperates with a network of sales representatives to distribute the FLACS software and service globally.
Gas dispersion modelled in FLACS, shown in VRSAFETY
With the improved precision of prediction tools, our development focus shifted towards topics such as the modeling of gas dispersion and explosion of non-homogeneous gas clouds, and tests to validate more advanced CFD-based risk assessment methods. FLACS was developed to handle new areas of application, e.g. onshore dispersion, hydrogen safety, release of liquefied gases with pool spread and evaporation (e.g. LNG) and dust explosions. Large-scale experiments performed elsewhere are often used to validate FLACS. More efficient calculations have been achieved through parallellisation and development of incompressible solvers (dispersion) in FLACS. Ongoing modelling efforts include the development of a fire model and work to improve interfaces.
AOKA MIZU FPSO,
Courtesy of Bluewater Energy Service B.V
Gexcon's Products & Services
Gexcon's main products are the FLACS CFD consequence software and consulting services using FLACS. Gexcon also provides dust and gas explosion testing at our large-scale or small scale test sites as well as qualitative explosion safety assessments. FLACS has long been considered the world-leading CFD tool for gas explosion modelling. In October 2011, FLACS became the first CFD tool accepted by the US Department of Transportation to be used for LNG facility siting studies in the USA according to the NFPA 95A standard.
Gexcon's consultants strive to be the preferred provider of CFD consulting services for a range of studies, including:
- Quantitative explosion risk assessments
- Accident/incident investigations
- Various gas and dust explosion studies
- Layout optimisation with regards to explosion risk
- Predicting the effect of explosion mitigation
- Blast waves and control rooms
- Drag loads on piping
- Toxic gas dispersion
- Helideck studies
- LNG dispersion studies
- Gas detector optimisation
- ATEX/DSEAR equipment testing and certification
- Experimental contract research
- Dust explosion testing
Early CMI (GEXCON) explosion R&D work, 1980:
R.K. ECKHOFF. K FUHRE, J.E. VINNEM,
J.H.S. LEE, O. KREST
The competence of the company is built on 35 years of focused research and consultancy in the parent company Christian Michelsen Research (CMR) which e.g. resulted in the renowned explosion simulator FLACS. Gexcon was established as a brand name in 1987, but the gas explosion consultancy services were only formally separated from CMR in 1998. In 2000 Gexcon took over all explosion safety activities from CMR.
Phillips Petroleum discovers oils in Norway.
Flixborough explosion onshore in the UK.
Dust explosion laboratory established at CMI (Gexcon).
Ekofisk Bravo blowout.
FLACS-86 is released.
Gexcon offers FLACS consulting services.
Piper Alpha accident (UK) – 167 workers killed.
Third Gas Safety Programme starts (supported by 13 oil companies and authorities).
First Gas Explosion Programme starts (supported by six oil companies).
Large-scale explosion tests performed at Spadeadam, UK.
FLACS software becomes commercially available.
Gexcon AS established to sell FLACS and FLACS services.
ISO 13702 standard sets requirements for explosion tools used on offshore platforms.
CMR Explosion R&D department merges with Gexcon.
Norsok Z-013 guidelines for CFD-based probabilistic studies.
Buncefield explosion (UK) and Texas City explosion (USA).
Gexcon UK and Gexcon US established.
2010 - onwards
Macondo explosion and blowout (Gulf of Mexico).
ISO 19901:3 standard requires worst-case or probabilistic studies offshore.
FLACS first CFD software accepted by US DOT for LNG studies according to NFPA 59A.
Geccon Australia and Gexcon Italy established.
Gexcon’s main goal for the business is profitability based on quality and good working environment, with a focus on strategic challenges.
Gexcon shall deliver all our services and products with the highest level of quality, meeting our customers’ expectations and according to applicable rules and regulations.
Our quality management system is certified in conformity with the management system requirements of NS-EN ISO 9001:2008. First time issued 2013-09-17.
We commit ourselves to work continuously to improve the quality management system according to NS-EN ISO 9001: 2015.
The quality management system focuses on the performance and the required documentation of the operational activities at Gexcon. Our ability to sell and run projects satisfactorily for our customers and ourselves is a prerequisite for a healthy and viable company.
Management reviews are performed regularly to identify necessary improvements and take necessary actions accordingly. All deviations and suggestions for improvement are reported and treated so that we perform continuous improvement of our processes.
Gexcon is a company that makes its living from selling knowledge. Our quality management system will contribute to achieve our goals of constantly learning more, and continually making improvements to meet our customers' requirements. This will make Gexcon an attractive workplace, with employees who want to do their best.
Gexcon's goal shall be to eliminate all issues that can cause injuries, accidents, illness or death, related to each person's situation at work, and to remove the causes of failure and damage to material, equipment and the environment. This is done through active and controlled follow-up of customers', authorities' and internal requirements regarding health, safety and the environment.
Furthermore, the quality management system also includes procedures for health monitoring and satisfaction surveys, an active safety delegate system, and routines to provide the necessary training and information to all employees.
Gexcon is qualified through the Achilles Joint Qualification System for suppliers to the Oil industry in Norway and Denmark.
LAST UPDATED: 29-06-2017