Mechanical equipment manufacturing safety

Mechanical equipment manufacturing

A potentially explosive atmosphere exists when a mixture of air, gases, vapours, mists or dust combine in a way that can ignite under certain operating conditions. In this type of atmosphere, special attention should be given to the equipment and protective systems that are being used for operational purposes as they might cause an explosion through friction, hot surfaces and many other methods.

Equipment and protective systems intended for use in areas where potentially explosive atmospheres can exist must be designed from an integrated explosion safety point of view.

In Europe, according to the ATEX Directive 2014/34/EU (also known as the ‘ATEX Product Directive’), equipment manufacturers must ensure the following details:

  • Prevent the equipment and protective systems from generating explosive atmospheres or causing explosions
  • Prevent the equipment and protective system from becoming an effective ignition source
  • If an explosion should occur, the equipment and protective system should be designed and used such that it is able to halt immediately and/or limit the consequence of the explosion overpressures to a sufficient level of safety

Gexcon’s experienced experts have assisted many mechanical equipment manufacturers in determining which testing is the most suitable for their equipment, performing the chosen testing, as well as providing practical suggestions for necessary improvements if the result of the test shows that the products do not meet the conditions required by ATEX Product Directive.

We have tested various types of mechanical equipment and protective systems for use in potentially explosive atmospheres, such as pumps, valves, cutting tools, surface treatment equipment, explosion venting panels, flameless venting systems, explosion suppression systems, explosion isolation systems, flame arresters, and many more.

 

 

Contact us for more information on our solutions for your Mechanical Equipment products

 

Contact us

 

 

 

Learn more about safety and risk management in the Mechanical equipment manufacturing sector

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Introduction to ATEX Directives

Introduction to ATEX Directives

ATEX is a set of two European Union Directives that have been established to protect employees from explosion risks within industries.

Course
Explosion Science

  Explosion Science

Gexcon has developed a unique training course for obtaining a full understanding of the phenomenon of explosions, including consequences, prevention techniques and current regulatory requirements for a safe and compliant working environment. The course covers gas and dust explosion theory, DSEAR (Dangerous Substances and Explosive Atmospheres Regulations) and ATEX regulations, ignition theory, hazardous area classification, risk assessment and protection concepts….

Course
Gas Explosion Hazards Course

  Gas Explosion Hazards Course

Gas explosions are unfortunately still common in the process industry and can lead to injuries, fatalities, property damage, business interruption and environmental pollution. In fact, gas explosions are the biggest contributor to losses in the hydrocarbon industry. It is therefore of paramount importance to reduce the risks when handling flammable gases and vapours.   This course is looking into gas…

Course
Hazardous Area Classification

  Hazardous Area Classification

Hazardous area classification is an important first step towards reducing the likelihood of ignition of clouds of flammable gas, vapour, and/ or dust. Mechanical and electrical equipment used inside a classified area shall be approved for use in that area. The classification concerns areas both inside and outside process equipment and is closely related to release and dispersion phenomena. Ventilation…

Course
Self-Declaration of Mechanical Equipment to be Used in Flammable Atmospheres

  Self-Declaration of Mechanical Equipment to be Used in Flammable Atmospheres

The ATEX Directive 2014/34/EU demands that electrical and mechanical equipment to be used in potentially explosive areas is approved for that purpose. This approval can be performed by the manufacturers themselves if the equipment is to be used in zone 2 and 22 for electrical and mechanical equipment, and in zone 1 and 2 and 21 and 22 considering mechanical

Course
Dust Explosion Hazards Course

  Dust Explosion Hazards Course

Dust explosions still occur on a regular basis in the process industry causing injuries, fatalities, property damage, business interruption, and environmental pollution. This is in spite of the wealth and knowledge available to prevent the accident and to reduce the consequences to a minimum.   In this two-day advanced course on dust and powder explosion hazards, you will learn all…

Our services that support the Mechanical equipment manufacturing sector

Ignition Hazard Assessment for mechanical equipment and protective systems

Ignition Hazard Assessment for mechanical equipment and protective systems

Equipment and protective systems used in explosive atmospheres shall be assessed according to their ability to prevent them from becoming ignition sources and their ability to protect against the consequence of an explosion.

Testing Facilities

Testing Facilities

Gexcon conducts tailored chemical properties and equipment material testing at our fire and explosion testing facilities. These facilities are categorised according to the size of the testing: small, medium and large-scale testing facilities. Small-scale testing facilities Most small-scale and laboratory-scale tests are performed at Gexcon’s test laboratory facilities at Fantoft near Bergen, Norway. A wide range of gas and dust…

Regulatory Compliance

Regulatory Compliance

While the primary focus of any process safety plan should be to drive the risk to a level which is As Low As Reasonably Practicable (ALARP) to protect people, the environment and business, there are several regulatory requirements that must also be met to drive continual improvement. Organisations across the globe and from all industries are adopting the use of…

Testing of Passive Fire Protection

Testing of Passive Fire Protection

The manufacturers of PFP products need to ensure their products fulfil the required fire-resistant performance. Therefore, PFP products need to be verified through fire testing and certified by a third-party inspector.

Gas, Vapour and Liquid Explosion Properties Testing

Gas, Vapour and Liquid Explosion Properties Testing

The handling of gases, liquids and selected substances may constitute risks for explosions. Knowing the properties related to the risk of these materials, such as the ignition and explosion characteristics, is therefore essential.  By being aware of the properties of materials handled in your plant or used in your products, it allows the necessary safety precautions to be taken to…

Explosion Mitigation System Testing

Explosion Mitigation System Testing

Equipment and protective systems to be used in potentially explosive atmospheres must fulfill the essential health and safety requirements as described in the ATEX Directive 2014/34/EU.

Testing for Obtaining Transportation Classification

Testing for Obtaining Transportation Classification

During the transportation of certain materials, several hazardous situations can occur. One of them is gas development due to the fact that transported goods may come into contact with water.

Dust explosion properties testing

Dust explosion properties testing

A very important basis for managing the risk of combustible dusts is to understand their ignition and explosion properties by testing them so that you can avoid situations and conditions that could make those dusts explode.

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